DPS6 dual-clutch transmission control module failure
Stalling, loss of power, inability to shift — "unexpected loss of drivability"
Check engine light: On
~40% of all complaints for this vehicle concern the transmission. Ford's DPS6 dual-clutch transmission is one of the most extensively documented single defects and is widely reported in the automotive press as the subject of a major class-action settlement.
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Coverage denied due to expiration date, not VIN range
Documented defect symptoms, denied because a warranty/recall window had closed
Check engine light: On
Owners describe being denied coverage specifically because a warranty or recall window had expired, despite the defect being present and documented — here the denial is based on the date rather than on the VIN.
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Repeated clutch assembly failures despite replacement
Recurring within 2 years/35,000 miles in some cases
Check engine light: On
Clutch assemblies fail prematurely and repeatedly even after replacement, sometimes recurring within 2 years/35,000 miles, creating unsafe acceleration delays.
$1,350 – $1,80029,000 – 59,000 mi
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Canister purge valve defect, fuel tank deformation
Engine stalling, one report of a "collapsed fuel delivery module"
Check engine light: On
A defective purge valve causes vacuum collapse that deforms the fuel tank, raising a fuel-tank-separation risk during operation, distinct from and more severe than a simple stalling complaint. One report describes a 'collapsed fuel delivery module.'
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Door latch failures, dealers refusing recall repairs
Doors opening during driving or failing to close securely
Check engine light: Off
Door latch failures cause doors to open during driving or fail to close/latch securely, with dealers reportedly refusing to perform the applicable recall repair.
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Broken Motor Mounts
Motor mounts break
Check engine light: Off
Motor mounts break. This is among the more frequently reported issues on this generation, with 128 owner reports on file.
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Check Engine Light and Hesitation or Stumbling While Driving
The check engine light comes on along with hesitation or stumbling while driving
Check engine light: On
The check engine light comes on along with hesitation or stumbling while driving. This is among the more frequently reported issues on this generation, with 80 owner reports on file.
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Warped Front Brake Rotors Can Cause Steering Wheel Shimmy
Warped front brake rotors cause the steering wheel to shimmy
Check engine light: Off
Warped front brake rotors cause the steering wheel to shimmy. This is among the more frequently reported issues on this generation, with 59 owner reports on file.
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Rear Bearings Corrosion Due to Heavy Winters
Rear bearings corrode in regions with heavy winters
Check engine light: Off
Rear bearings corrode in regions with heavy winters. This is among the more frequently reported issues on this generation, with 20 owner reports on file.
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Check Engine Light Due to Intake Manifold Control Lever
The check engine light comes on due to the intake manifold control lever
Check engine light: On
The check engine light comes on due to the intake manifold control lever. This is among the more frequently reported issues on this generation, with 10 owner reports on file.
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The DPS6 dual-clutch ('PowerShift') transmission control module defect dominates this generation's complaints at roughly 40% of the total volume — stalling, loss of power, and inability to shift, described by owners as 'unexpected loss of drivability,' with warranty denial reported despite the defect being widely known and the subject of a major class-action settlement in the automotive press.